Collaborate to build an industry-leading benchmark factory for Industry 4.0
This factory is an innovative achievement of the successful cooperation between Risong Technology and GAC Aion on a larger scale. It is also the first and second factories of GAC Aion to successfully provide intelligent manufacturing solutions and production lines for the global lighthouse factory GAC Aion, covering intelligent flexible production lines such as body assembly, floor panels, side panels, and roof covers.
The project team collaborated with GAC Aion to design and fully implement the internationally acclaimed APS concept. Based on cutting-edge technologies such as industrial visual AI applications, 3D vision systems, advanced connection technology for lightweight materials, and digital technology, the project team achieved flexible customized production driven by data interconnection and data decision-making, resulting in zero losses in vehicle production switching. With the joint efforts of both parties, an intelligent production line with a cycle time of 48 seconds per unit and an annual output of 200000 vehicles has been completed in the welding workshop, helping to build the world's fastest single line cycle new energy factory and also a leading benchmark factory for Industry 4.0.
Risong Technology independently innovates and leads the international main assembly system
In this project, Risong Technology successfully developed and put into use an internationally leading white body flexible main assembly system with completely independent intellectual property rights. By utilizing key core technologies and equipment such as self-developed mixed flow flexible technology, high-speed conveying, intelligent control, and simulation virtual debugging, it achieves rapid and accurate switching of multiple car models, meeting the diverse, high cycle, and flexible mixed line production needs of the production line.
Risong Technology brings its experience in the application of intelligent manufacturing operation and control technology to customers, efficiently solving technical application problems that combine operation and control technology with equipment processes. It is tailored to the production needs of GAC Aion, shortening project development cycles, improving production and manufacturing quality, reducing production costs, and helping customers improve production quality.
RiSong Technology's Digital Intelligent Manufacturing Solution
In addition, in order to achieve the goal of global optimization, the project team designed intelligent scheduling of various production details through data, ensuring the synergy of each link. The digital production line monitoring system - Risong Digital Platform RIDP - was put into use to monitor equipment in real time, diagnose health status, and trend management. At the same time, fine management of rhythm was achieved, and faults were predicted in advance to arrange maintenance and replacement, reducing temporary downtime in the production process and achieving the effect of improving quality and efficiency, reducing costs and increasing efficiency.
Image: Risong Digital Platform RIDP Applied in Guangqi Ai'an Production Line
At the same time, by applying RiSong Technology's "AIoT+machine vision" technology, combined with an efficient "modular assembly process system" and "digital flexible production mode", efficient, multi angle precise assembly and unmanned interactive customized production have been achieved, providing more than 100000 personalized optional solutions for different configurations, further meeting the more personalized needs of vehicle configurations in the new energy era.
In recent years, the global demand for new energy vehicle industry chain business has shown an explosive growth trend. Risong Technology has seized the policy benefits and production capacity expansion opportunities of new energy vehicles, and vigorously explored the intelligent business of new energy vehicles. At present, the company provides production lines and intelligent manufacturing solutions for more than 10 new energy customers, including new energy steel aluminum body flexible intelligent welding assembly lines, new energy power battery shell production lines, battery packs, battery pack assemblies, etc.
With the electrification, intelligence, networking, and internationalization of automobile manufacturing gradually becoming the core direction of industrial development, building a resilient automobile supply chain has become an urgent task for the development of the automobile industry. In the future, Risong Technology is willing to work together with upstream and downstream partners in the new energy industry chain to build an independent, efficient, safe and stable supply chain system for the automotive industry, and jointly promote the sustainable and high-quality development of China's new energy vehicle industry.
